Website:www.informex.cn
Mailbox:all.right.000@hotmail.com
Tele:13817221526
13023568111
Preface |
This coating production line is specially designed for self-adhesive tape production equipment, which can be coated with solvent and water-based adhesive, PE and substrate technology
You can also produce other tapes, those that need release coating, or those that only need glue coating
Fortunately, the crawler with bearing film (drying and cooling part) can produce protective film tape at most temperatures
We can make the following brief description
·Unwinding
·The film is pretreated, heated by a heating device and cooled by a cooling roller
·Release coating cam coating
·Direct coating, solvent or water-based, and the solvent or water evaporates
·Cooling of coating film, water cooling or air cooling
·Central control to minimize the gap between equipment
The equipment structure can start from the standard structure, and then be integrated or transformed. Other institutions or equipment can be added to increase or expand the protective film process
This technology has only been used in recent years, and pneumatic and electrical components have been upgraded to ensure stable product quality and reduce maintenance and accessories
1) | Processing materials |
2.1 | Base material | LDPE PET |
· Glue coated cloth surface | inside | |
· Thickness / gram weight | 30÷75 m (other to be defined Others to be determined) | |
· width | min. 1830 max 2630 mm | |
· Coating width | min. 1820 max 2620 mm | |
· Maximum diameter | 1000 mm on 3” or 6” cardboard core |
2.2 | finished product | Protective film, tape, PE and PET film (others to be determined) |
· Clear width | 2.600 mm | |
·Gram weight / thickness (dry glue) | 3÷18 gsm | |
·Maximum diameter | 600 mm on 3” cardboard core 600mm,3” |
The minimum length of the roll is 1000m and the maximum is 2000m, with longitudinal trimming (trimming the uncoated part), or cut into 5 layers with longitudinal trimming
2) Technical data
3.1 Basic data
· width Max 2.630 mm – min 1830 mm
· Roll circumference 2.800 mm
· Maximum unwinding diameter 1000 mm
· Maximum winding diameter 600 mm
· Unwinding tension 6 ÷ 40 kg
· Winding tension 6 ÷ 40 kg
· Maximum mechanical speed 200 m/min
·Maximum production speed 150 m/min following product chemical
According to the physical and chemical characteristics of the product
· Minimum production speed 10 m/min (for film tension goodmanagement)
· Motor main motor CA,Frequency conversion control
· Man machine dialogue English
· colour undetermined
· Installation environment
Industrial environment, explosion-proof is not required
Minimum + 5 ° C, maximum 42 ° C, maximum humidity 90%
· Ambient temperature for heating reference 30°C
· Device color
- Mechanical part white 9010
- Control panel ash 7035
- safeguard yellow 1012
· Steel parts Protect with zinc or nickel plating
· Test element I.S. International System
· noise Less than 85 dB, with external exhaust fan and oven exhaust pipe. According to Guzzetti standard, the correction part is protected by sound isolation box
Because the operator needs to work here, the noise needs to be measured. The test point is usually one meter away from the equipment and 1.5 meters away from the ground
3.1.1 electrical system
a) Drive system of membrane and shaft
Control and synchronize motor + frequency converter
b) Main features
Line voltage 400V ± 10%, 3-phase + zero line + ground wire
Phase voltage 220V ± 10% single phase + zero wire + ground wire
Current frequency 50 Hz ± 2%
Install electrical power
Film drive: about 163kw
Oven and fan: about 232kw
Auxiliary equipment 95kw
Total installed power 490kw
Absorbed power 60% - 70%
3.1.5 Oven cooling water
· flow about 45.000 lt/hour
· Oven temperature 18 max 25°C adjustable
· Oven temperature difference about 5°C
· Absorbed cooling capacity per hour max 225.000
3.1.4 Oven heating heat
· Total installed heat about 2.880.000 Kcal/hour
| Glue evaporation data 3.3.1 Rubber solvent adhesive | |
· Solvent evaporation · Dry glue amount | Hexane 0,6 - 15 gr/m2 | |
· Solid content | 6 – 25% | |
· Oven length | 32 m | |
· Length of each section of oven | 4 m | |
· Number of ovens blowing from the top | N° 8 | |
· Hot blowing assembly | N° 8 | |
· Maximum solvent evaporation | (According to the speed of 150m / min, 5.2g / m2, 18% solid content, and the base material is PE) | |
· Maximum extraction air volume | 90000 cubic meters per minute, this air must be pumped out to the solvent recovery system
|
3.3.2 crylic solvent adhesive
· Evaporated solvent · Dry rubber weight | ethyl acetate 1,2 – 18 gr/m2 |
· Solid content | 15 – 30 % |
· Oven length | 32 m |
· Length of each section of oven | 4 m |
· Number of top blowing ovens | N° 8 |
· Hot blowing assembly | |
· Maximum solvent evaporation | (According to the speed of 150 m / min, the gluing amount is 10 grams per square meter, the solid content is 30%, and the base material is PE) |
· Air extraction | 90.000 Scm |
3.3.2 Acrylic water glue
· Evaporation solvent · Dry rubber weight | water 1 – 9 gr/m2 | |
· Solid content | 15 – 45 % | |
· Oven length | 32 m | |
· Length of each section of oven | 4 m | |
· Number of ovens blowing from the top | N° 8 |
3) | Supply includes | ||||
Unwinding | Automatic unwinding, composed of two 3 "air expansion shafts | ||||
4.1
| Pneumatic shaft | Two AC drive motors can unwind different and high-quality materials. Each reel is powered with a stroke of plus or minus 25mm and can move slowly | |||
Beating roll | Pneumatic balance; Control unwinding tension | ||||
Minimum unwinding diameter (normal speed) | 400 mm | ||||
Website:www.informex.cn
Mailbox:all.right.000@hotmail.com
Tele:13817221526
13023568111
Filing No.:Hu ICP Bei No. 2021036123-1